Historical text (1922). Lye (sodium or potassium hydroxide) causes severe chemical burns and blindness. Wear eye protection and gloves, add lye to water (never water to lye), and keep it away from children.

Soap-Making Manual · 1922

Chapter VI — Analytical Methods (part 2 of 3)

INSOLUBLE MATTER.

The insoluble matter in soap may consist of organic or inorganic substances. Among the organic substances which are usually present in soap are oat meal, bran, sawdust, etc., while among the common inorganic or mineral compounds are pumice, silex, clay, talc, zinc oxide, infusorial earth, sand or other material used as fillers.

To determine insoluble matter, 5 grams of soap are dissolved in 75 cubic centimeters of hot water. The solution is filtered through a weighed gooch crucible or filter paper. The residue remaining on the filter is washed with hot water until all the soap is removed, is then dried to constant weight at 105 degrees C. and weighed. From the difference in weight of the gooch or filter paper and the dried residue remaining thereon after filtering and drying, the total percentage of insoluble matter may easily be calculated. By igniting the residue and reweighing the amount of insoluble mineral matter can be readily determined.

STARCH AND GELATINE.

Should starch or gelatine be present in soap it is necessary to extract 5 grams of the soap with 100 cubic centimeters of 95 per cent. neutralized alcohol in a Soxhlet extractor until the residue on the extraction thimble is in a powder form. If necessary the apparatus should be disconnected and any lumps crushed, as these may contain soap. The residue remaining on the thimble consists of all substances present in soap, insoluble in alcohol. This is dried and weighed so that any percentage of impurities not actually determined can be found by difference. Starch and gelatine are separated from carbonate, sulfate and borate by dissolving the latter out through a filter with cold water. The starch and gelatine thus remaining can be determined by known methods, starch by the method of direct hydrolysis[15] and gelatine by Kjeldahling and calculating the corresponding amount of gelatine from the percentage of nitrogen (17.9%) therein.[16]

TOTAL FATTY AND RESIN ACIDS.

To the filtrate from the insoluble matter add 40 cubic centimeters of half normal sulfuric acid, all the acid being added at once. Boil, stir thoroughly for some minutes and keep warm on a water bath until the fatty acids have collected as a clear layer on the surface. Cool by placing the beaker in ice and syphon off the acid water through a filter. Should the fatty acids not readily congeal a weighed amount of dried bleached bees-wax or stearic acid may be added to the hot mixture. This fuses with the hot mass and forms a firm cake of fatty acids upon cooling. Without removing the fatty acids from the beaker, add about 300 cubic centimeters of hot water, cool, syphon off the water through the same filter used before and wash again. Repeat washing, cooling and syphoning processes until the wash water is no longer acid. When this stage is reached, dissolve any fatty acid which may have remained on the filter with hot 95 per cent. alcohol into the beaker containing the fatty acids. Evaporate the alcohol and dry the beaker to constant weight over a water bath. The fatty acids thus obtained represent the combined fatty acids, uncombined fat and hydrocarbons.

DETERMINATION OF ROSIN.

If resin acids are present, this may be determined by the Liebermann-Storch reaction. To carry out this test shake 2 cubic centimeters of the fatty acids with 5 cubic centimeters of acetic anhydride; warm slightly; cool; draw off the anhydride and add 1:1 sulfuric acid. A violet color, which is not permanent, indicates the presence of rosin in the soap. The cholesterol in linseed or fish oil, which of course may be present in the soap, also give this reaction.

Should resin acids be present, these may be separated by the Twitchell method, which depends upon the difference in the behavior of the fatty and resin acids when converted into their ethyl esters through the action of hydrochloric acid. This may be carried out as follows:

Three grams of the dried mixed acids are dissolved in 25 cubic centimeters of absolute alcohol in a 100 cubic centimeter stoppered flask; the flask placed in cold water and shaken. To this cooled solution 25 cubic centimeters of absolute alcohol saturated with dry hydrochloric acid is added. The flask is shaken occasionally and the action allowed to continue for twenty minutes, then 10 grams of dry granular zinc chloride are added, the flask shaken and again allowed to stand for twenty minutes. The contents of the flask are then poured into 200 cubic centimeters of water in a 500 cubic centimeter beaker and the flask rinsed out with alcohol. A small strip of zinc is placed in the beaker and the alcohol evaporated. The beaker is then cooled and transferred to a separatory funnel, washing out the beaker with 50 cubic centimeters of gasoline (boiling below 80 degrees C.) and extracting by shaking the funnel well. Draw off the acid solution after allowing to separate and wash the gasoline with water until free from hydrochloric acid. Draw off the gasoline solution and evaporate the gasoline. Dissolve the residue in neutral alcohol and titrate with standard alkali using phenolphthalein as an indicator. One cubic centimeter of normal alkali equals 0.346 grams of rosin. The rosin may be gravimetrically determined by washing the gasoline extract with water, it not being necessary to wash absolutely free from acid, then adding 0.5 gram of potassium hydroxide and 5 cubic centimeters of alcohol in 50 cubic centimeters of water. Upon shaking the resin acids are rapidly saponified and extracted by the dilute alkaline solution as rosin soaps, while the ethyl esters remain in solution in the gasoline. Draw off the soap solution, wash the gasoline solution again with dilute alkali and unite the alkaline solutions. Decompose the alkaline soap solution with an excess of hydrochloric acid and weigh the resin acids liberated as in the determination of total fatty acids.

According to Lewkowitsch, the results obtained by the volumetric method which assumes a combining weight of 346 for resin acids, are very likely to be high. On the other hand those obtained by the gravimetric method are too low.

Leiste and Stiepel[17] have devised a simpler method for the determination of rosin. They make use of the fact that the resin acids as sodium soaps are soluble in acetone and particularly acetone containing two per cent. water, while the fatty acid soaps are soluble in this solvent to the extent of only about 2 per cent. First of all it is necessary to show that the sample to be analyzed contains a mixture of resin and fatty acids. This may be done by the Liebermann-Storch reaction already described. Glycerine interferes with the method. Two grams of fatty acids or 3 grams of soap are weighed in a nickel crucible and dissolved in 15-20 cubic centimeters of alcohol. The solution is then neutralized with alcoholic sodium hydroxide, using phenolphthalein as an indicator. The mass is concentrated by heat over an asbestos plate until a slight film forms over it. Then about 10 grams of sharp, granular, ignited sand are stirred in by means of a spatula, the alcohol further evaporated, the mixture being constantly stirred and then thoroughly dried in a drying oven. The solvent for the cooled mass is acetone containing 2 per cent. water. It is obtained from acetone dried by ignited sodium sulfate and adding 2 per cent. water by volume. One hundred cubic centimeters of this solvent are sufficient for extracting the above. The extraction of the rosin soap is conducted by adding 10 cubic centimeters of acetone eight times, rubbing the mass thoroughly with a spatula and decanting. The decanted portions are combined in a beaker and the suspended fatty soaps allowed to separate. The mixture is then filtered into a previously weighed flask and washed several times with the acetone remaining. The solution of rosin soap should show no separation of solid matter after having evaporated to half the volume and allowing to cool. If a separation should occur another filtration and the slightest possible washing is necessary. To complete the analysis, the acetone is completely evaporated and the mass dried to constant weight in a drying oven. The weight found gives the weight of the rosin soap. In conducting the determination, it is important to dry the mixture of soap and sand thoroughly. In dealing with potash soaps it is necessary to separate the fatty acids from these and use them as acetone dissolves too great a quantity of a potash soap.

TOTAL ALKALI.

In the filtrate remaining after having washed the fatty acids in the determination of total fatty and resin acids all the alkali present as soap, as carbonate and as hydroxide remains in solution as sulfate. Upon titrating this solution with half normal alkali the difference between the half normal acid used in decomposing the soap and alkali used in titrating the excess of acid gives the amount of total alkali in the soap. By deducting the amount of free alkali present as carbonate or hydroxide previously found the amount of combined alkali in the soap may be calculated.

To quickly determine total alkali in soap a weighed portion of the soap may be ignited to a white ash and the ash titrated for alkalinity using methyl orange as an indicator.

UNSAPONIFIED MATTER.

Dissolve 5 grams of soap in 50 cubic centimeters of 50 per cent. alcohol. Should any free fatty acids be present neutralize them with standard alkali. Wash into a separatory funnel with 50 per cent. alcohol and extract with 100 cubic centimeters of gasoline, boiling at 50 degrees to 60 degrees C. Wash the gasoline with water, draw off the watery layer. Run the gasoline into a weighed dish, evaporate the alcohol, dry and weigh the residue as unsaponified matter. The residue contains any hydrocarbon oils or fats not converted into soap.

SILICA AND SILICATES.

The insoluble silicates, sand, etc., are present in the ignited residue in the determination of insoluble matter. Sodium silicate, extensively used as a filler, however, will only show itself in forming a pasty liquid. Where it is desired to determine sodium silicate, 10 grams of soap are ashed by ignition, hydrochloric acid added to the ash in excess and evaporated to dryness. More hydrochloric acid is then added and the mass is again evaporated until dry; then cooled; moistened with hydrochloric acid; dissolved in water; filtered; washed; the filtrate evaporated to dryness and again taken up with hydrochloric acid and water; filtered and washed. The precipitates are then combined and ignited. Silicon dioxide (SiO2) is thus formed, which can be calculated to sodium silicate (Na2Si4O9). Should other metals than alkali metals be suspected present the filtrate from the silica determinations should be examined.

GLYCERINE IN SOAP.

To determine the amount of glycerine contained in soap dissolve 25 grams in hot water, add a slight excess of sulfuric acid and keep hot until the fatty acids form as a clear layer on top. Cool the mass and remove the fatty acids. Filter the acid solution into a 25 cubic centimeter graduated flask; bring to the mark with water and determine the glycerine by the bichromate method as described under glycerine analysis.

When sugar is present the bichromate would be reduced by the sugar, hence this method is not applicable. In this case remove the fatty acids as before, neutralize an aliquot portion with milk of lime, evaporate to 10 cubic centimeters, add 2 grams of sand and milk of lime containing about 2 grams of calcium hydroxide and evaporate almost to dryness. Treat the moist residue with 5 cubic centimeters of 96 per cent. alcohol, rub the whole mass into a paste, then constantly stirring, heat on a water bath and decant into a 250 cubic centimeter graduated flask. Repeat the washing with 5 cubic centimeters of alcohol five or six times, each time pouring the washings into the flask; cool the flask to room temperature and fill to the mark with 96 per cent. alcohol, agitate the flask until well mixed and filter through a dry filter paper. Take 200 cubic centimeters of the nitrate and evaporate to a syrupy consistency over a safety water bath. Wash the liquor into a stoppered flask with 20 cubic centimeters of absolute alcohol, add 30 cubic centimeters of absolute ether 10 cubic centimeters at a time, shaking well after each addition and let stand until clear. Pour off the solution through a filter into a weighed dish and wash out the flask with a mixture of three parts absolute ether and two parts absolute alcohol. Evaporate to a syrup, dry for one hour at the temperature of boiling water, weigh, ignite and weigh again. The loss is glycerine. This multiplied by 5/4 gives the total loss for the aliquot portion taken. The glycerine may also be determined by the acetin or bichromate methods after driving off the alcohol and ether if so desired.

SUGAR IN SOAP.

To determine sugar in soap, usually present in transparent soaps, decompose a soap solution of 5 grams of soap dissolved in 100 cubic centimeters of hot water with an excess of hydrochloric acid and separate the fatty acids as usual. Filter the acid solution into a graduated flask and make up to the mark. Take an aliquot containing approximately 1 per cent. of reducing sugar and determine the amount of sugar by the Soxhlet method.[18]

GLYCERINE ANALYSIS.

The methods of analyzing glycerine varied so greatly due to the fact that glycerine contained impurities which acted so much like glycerine as to introduce serious errors in the determinations of crude glycerine. This led to the appointment of committees in the United States and Europe to investigate the methods of glycerine analysis. An international committee met after their investigations and decided the acetin method should control the buying and selling of glycerine, but the more convenient bichromate method in a standardized form might be used in factory control and other technical purposes. The following are the methods of analysis and sampling as suggested by the international committee:

SAMPLING.

The most satisfactory method available for sampling crude glycerine liable to contain suspended matter, or which is liable to deposit salt on settling, is to have the glycerine sampled by a mutually approved sampler as soon as possible after it is filled into drums, but in any case before any separation of salt has taken place. In such cases he shall sample with a sectional sampler (see appendix) then seal the drums, brand them with a number for identification, and keep a record of the brand number. The presence of any visible salt or other suspended matter is to be noted by the sampler, and a report of the same made in his certificate, together with the temperature of the glycerine. Each drum must be sampled. Glycerine which has deposited salt or other solid matter cannot be accurately sampled from the drums, but an approximate sample can be obtained by means of the sectional sampler, which will allow a complete vertical section of the glycerine to be taken including any deposit.

ANALYSIS.

1. Determination of Free Caustic Alkali.—Put 20 grams of the sample into a 100 cc. flask, dilute with approximately 50 cc. of freshly boiled distilled water, add an excess of neutral barium chloride solution, 1 cc. of phenolphthalein solution, make up to the mark and mix. Allow the precipitate to settle, draw off 50 cc. of the clear liquid and titrate with normal acid (N/1). Calculate the percentage of Na2O existing as caustic alkali.

2. Determination of Ash and Total Alkalinity.—Weigh 2 to 5 grams of the sample in a platinum dish, burn off the glycerine over a luminous Argand burner or other source of heat,[19] giving a low temperature, to avoid volatilization and the formation of sulphides. When the mass is charred to the point that water will not be colored by soluble organic matter, lixiviate with hot distilled water, filter, wash and ignite the residue in the platinum dish. Return the filtrate and washings to the dish, evaporate the water, and carefully ignite without fusion. Weigh the ash.

Dissolve the ash in distilled water and titrate total alkalinity, using as indicator methyl orange cold or litmus boiling.

3. Determination of Alkali Present as Carbonate.—Take 10 grams of the sample, dilute with 50 cc. distilled water, add sufficient N/1 acid to neutralize the total alkali found at (2), boil under a reflux condenser for 15 to 20 minutes, wash down the condenser tube with distilled water, free from carbon dioxide, and then titrate back with N/1 NaOH, using phenolphthalein as indicator. Calculate the percentage of Na2O. Deduct the Na2O found in (1). The difference is the percentage of Na2O existing as carbonate.

4. Alkali Combined with Organic Acids.—The sum of the percentages of Na2O found at (1) and (3) deducted from the percentage found at (2) is a measure of the Na2O or other alkali combined with organic acids.

5. Determination of Acidity.—Take 10 grams of the sample, dilute with 50 cc. distilled water free from carbon dioxide, and titrate with N/1 NaOH and phenolphthalein. Express in terms of Na2O required to neutralize 100 grams.

6. Determination of Total Residue at 160° C.—For this determination the crude glycerine should be slightly alkaline with Na2CO3 not exceeding 0.2 per cent. Na2O, in order to prevent loss of organic acids. To avoid the formation of polyglycerols this alkalinity must not be exceeded.

Ten grams of the sample are put into a 100 cc. flask, diluted with water and the calculated quantity of N/1 HCl or Na2CO3 added to give the required degree of alkalinity. The flask is filled to 100 cc., the contents mixed, and 10 cc. measured into a weighed Petrie or similar dish 2.5 in. in diameter and 0.5 in. deep, which should have a flat bottom. In the case of crude glycerine abnormally high in organic residue a smaller amount should be taken, so that the weight of the organic residue does not materially exceed 30 to 40 milligrams.

The dish is placed on a water bath (the top of the 160° oven acts equally well) until most of the water has evaporated. From this point the evaporation is effected in the oven. Satisfactory results are obtained in an oven[20] measuring 12 ins. cube, having an iron plate 0.75 in. thick lying on the bottom to distribute the heat. Strips of asbestos millboard are placed on a shelf half way up the oven. On these strips the dish containing the glycerine is placed.

If the temperature of the oven has been adjusted to 160° C. with the door closed, a temperature of 130° to 140° can be readily maintained with the door partially open, and the glycerine, or most of it, should be evaporated off at this temperature. When only a slight vapor is seen to come off, the dish is removed and allowed to cool.

An addition of 0.5 to 1.0 cc. of water is made, and by a rotary motion the residue brought wholly or nearly into solution. The dish is then allowed to remain on a water bath or top of the oven until the excess water has evaporated and the residue is in such a condition that on returning to the oven at 160° C. it will not spurt. The time taken up to this point cannot be given definitely, nor is it important. Usually two or three hours are required. From this point, however, the schedule of time must be strictly adhered to. The dish is allowed to remain in the oven, the temperature of which is carefully maintained at 160° C. for one hour, when it is removed, cooled, the residue treated with water, and the water evaporated as before. The residue is then subjected to a second baking of one hour, after which the dish is allowed to cool in a desiccator over sulphuric acid and weighed. The treatment with water, etc., is repeated until a constant loss of 1 to 1.5 mg. per hour is obtained.

In the case of acid glycerine a correction must be made for the alkali added 1 cc. N/1 alkali represents an addition of 0.03 gram. In the case of alkaline crudes a correction should be made for the acid added. Deduct the increase in weight due to the conversion of the NaOH and Na2CO3 to NaCl. The corrected weight multiplied by 100 gives the percentage of total residue at 160° C.

This residue is taken for the determination of the non-volatile acetylizable impurities (see acetin method).

7. Organic residue.—Subtract the ash from the total residue at 160° C. Report as organic residue at 160° C. (it should be noted that alkaline salts of fatty acids are converted to carbonates on ignition and that the CO3 thus derived is not included in the organic residue).

ACETIN PROCESS FOR THE DETERMINATION OF GLYCEROL.

This process is the one agreed upon at a conference of delegates from the British, French, German and American committees, and has been confirmed by each of the above committees as giving results nearer to the truth than the bichromate method on crudes in general. It is the process to be used (if applicable) whenever only one method is employed. On pure glycerines the results are identical with those obtained by the bichromate process. For the application of this method the crude glycerine should not contain over 60 per cent. water.

REAGENTS REQUIRED.

(A) Best Acetic Anhydride.—This should be carefully selected. A good sample must not require more than 0.1 cc. normal NaOH for saponification of the impurities when a blank is run on 7.5 cc. Only a slight color should develop during digestion of the blank.

The anhydride may be tested for strength by the following method: Into a weighed stoppered vessel, containing 10 to 20 cc. of water, run about 2 cc. of the anhydride, replace the stopper and weigh. Let stand with occasional shaking, for several hours, to permit the hydrolysis of all the anhydride; then dilute to about 200 cc., add phenolphthalein and titrate with N/1 NaOH. This gives the total acidity due to free acetic acid and acid formed from the anhydride. It is worthy of note that in the presence of much free anhydride a compound is formed with phenolphthalein, soluble in alkali and acetic acid, but insoluble in neutral solutions. If a turbidity is noticed toward the end of the neutralization it is an indication that the anhydride is incompletely hydrolyzed and inasmuch as the indicator is withdrawn from the solution, results may be incorrect.

Into a stoppered weighing bottle containing a known weight of recently distilled aniline (from 10 to 20 cc.) measure about 2 cc. of the sample, stopper, mix, cool and weigh. Wash the contents into about 200 cc. of cold water, and titrate the acidity as before. This yields the acidity due to the original, preformed, acetic acid plus one-half the acid due to anhydride (the other half having formed acetanilide); subtract the second result from the first (both calculated to 100 grams) and double the result, obtaining the cc. N/1 NaOH per 100 grams of the sample. 1 cc. N/NaOH equals 0.0510 anhydride.

(B) Pure Fused Sodium Acetate.—The purchased salt is again completely fused in a platinum, silica or nickel dish, avoiding charring, powdered quickly and kept in a stoppered bottle or desiccator. It is most important that the sodium acetate be anhydrous.

(C) A Solution of Caustic Soda for Neutralizing, of about N/1 Strength, Free from Carbonate.—This can be readily made by dissolving pure sodium hydroxide in its own weight of water (preferably water free from carbon dioxide) and allowing to settle until clear, or filtering through an asbestos or paper filter. The clear solution is diluted with water free from carbon dioxide to the strength required.

(D) N/1 Caustic Soda Free from Carbonate.—Prepared as above and carefully standardized. Some caustic soda solutions show a marked diminution in strength after being boiled; such solutions should be rejected.

(E) N/1 Acid.—Carefully standardized.

(F) Phenolphthalein Solution.—0.5 per cent. phenolphthalein in alcohol and neutralized.

THE METHOD.

In a narrow-mouthed flask (preferably round-bottomed), capacity about 120 cc., which has been thoroughly cleaned and dried, weigh accurately and as rapidly as possible 1.25 to 1.5 grams of the glycerine. A Grethan or Lunge pipette will be found convenient. Add about 3 grams of the anhydrous sodium acetate, then 7.5 cc. of the acetic anhydride, and connect the flask with an upright Liebig condenser. For convenience the inner tube of this condenser should not be over 50 cm. long and 9 to 10 mm. inside diameter. The flask is connected to the condenser by either a ground glass joint (preferably) or a rubber stopper. If a rubber stopper is used it should have had a preliminary treatment with hot acetic anhydride vapor.

Heat the contents and keep just boiling for one hour, taking precautions to prevent the salts drying on the sides of the flask.

Allow the flask to cool somewhat, and through the condenser tube add 50 cc. of distilled water free from carbon dioxide at a temperature of about 80° C., taking care that the flask is not loosened from the condenser. The object of cooling is to avoid any sudden rush of vapors from the flask on adding water, and to avoid breaking the flask. Time is saved by adding the water before the contents of the flask solidify, but the contents may be allowed to solidify and the test proceeded with the next day without detriment, bearing in mind that the anhydride in excess is much more effectively hydrolyzed in hot than in cold water. The contents of the flask may be warmed to, but must not exceed, 80° C., until the solution is complete, except a few dark flocks representing organic impurities in the crude. By giving the flask a rotary motion, solution is more quickly effected.

Cool the flask and contents without loosening from the condenser. When quite cold wash down the inside of the condenser tube, detach the flask, wash off the stopper or ground glass connection into the flask, and filter the contents through an acid-washed filter into a Jena glass flask of about 1 litre capacity. Wash thoroughly with cold distilled water free from carbon dioxide. Add 2 cc. of phenolphthalein solution (F), then run in caustic soda solution (C) or (D) until a faint pinkish yellow color appears throughout the solution. This neutralization must be done most carefully; the alkali should be run down the sides of the flask, the contents of which are kept rapidly swirling with occasional agitation or change of motion until the solution is nearly neutralized, as indicated by the slower disappearance of the color developed locally by the alkali running into the mixture. When this point is reached the sides of the flask are washed down with carbon dioxide-free water and the alkali subsequently added drop by drop, mixing after each drop until the desired tint is obtained.

Now run in from a burette 50 cc. or a calculated excess of N/1 NaOH (D) and note carefully the exact amount. Boil gently for 15 minutes, the flask being fitted with a glass tube acting as a partial condenser. Cool as quickly as possible and titrate the excess of NaOH with N/1 acid (E) until the pinkish yellow or chosen end-point color just remains.[21] A further addition of the indicator at this point will cause an increase of the pink color; this must be neglected, and the first end-point taken.

From the N/1 NaOH consumed calculate the percentage of glycerol (including acetylizable impurities) after making the correction for the blank test described below.

1 cc. N/1 NaOH = 0.03069 gram glycerol.

The coefficient of expansion for normal solutions is 0.00033 per cc. for each degree centigrade. A correction should be made on this account if necessary.

Blank Test.—As the acetic anhydride and sodium acetate may contain impurities which affect the result, it is necessary to make a blank test, using the same quantities of acetic anhydride, sodium acetate and water as in the analysis. It is not necessary to filter the solution of the melt in this case, but sufficient time must be allowed for the hydrolysis of the anhydride before proceeding with the neutralization. After neutralization it is not necessary to add more than 10 cc. of the N/1 alkali (D), as this represents the excess usually present after the saponification of the average soap lye crude. In determining the acid equivalent of the N/1 NaOH, however, the entire amount taken in the analysis, 50 cc., should be titrated after dilution with 300 cc. water free from carbon dioxide and without boiling.

Determination of the Glycerol Value of the Acetylizable Impurities.—The total residue at 160° C. is dissolved in 1 or 2 cc. of water, washed into the acetylizing flask and evaporated to dryness. Then add anhydrous sodium acetate and acetic anhydride in the usual amounts and proceed as described in the regular analysis. After correcting for the blank, calculate the result to glycerol.